Metzner Maschinenbau GmbH
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Produktbeschreibung:

A global medical device company, which produces and sells, among other things, serological pipettes made of polystyrene, needed a replacement for one of its existing production lines. The company approached Metzner Maschinenbau GmbH with its requirements for the new production line and then received machinery individually tailored to its wishes. This now offers numerous advantages over the previous solution and convinces with a large product variety and short set-up times. It was particularly important to the customer that the material coming from the upstream extrusion line, which is characterised by great hardness, is treated extremely carefully due to its brittle nature. This is because as soon as the polystyrene shows even the smallest of cracks, the produced part is already scrap.

The extruded material is first scored with the aid of several rotary cutting heads, then broken and finally deposited in collecting containers. The cycle time for four parts is only 1.5 seconds. For the production of short lengths (up to 120 mm), the cycle time is extended to approximately three seconds.

Fully automated processing line

The special Metzner development is a fully automatic machinery consisting of a contact-free loop control, an automatic cutting machine and a crushing station with storage system. It can produce polystyrene pipettes with diameters from 4 to 25 mm and lengths from 100 to 700 mm. Our product video will give you an insight into the machining process.

 

Kategorieslider-ID: liste_medizinische_artikel_kundenspez
Produkt Feature 1 Titel: High flexibility
Produkt Feature 1 Beschreibung:

With one machine, different pipette variants with different lengths and diameters can be produced.

Produkt Feature 1 Icon:
Produkt Feature 1 Bild:
Produkt Feature 2 Titel: Greater safety
Produkt Feature 2 Beschreibung:

The design of the machinery provides state-of-the-art safety by means of protection devices at all points where the operator could enter the machine and injure himself.

Produkt Feature 2 Icon:
Produkt Feature 2 Bild :
produkt Subfeature 1 Titel: Optional blow-off
Produkt Subfeature 1 Beschreibung:

Any material residues resulting from scoring the polystyrene can be removed with a blow-off unit.

Produkt Subfeature 1 Icon:
Produkt Subfeature 2 Titel: Simple changeover
Produkt Subfeature 2 Beschreibung:

The machinery can be changed over quickly and without using tools.

Produkt Subfeature 2 Icon:
Produkt Subfeature 3 Titel: High production output
Produkt Subfeature3 Beschreibung:

Thanks to the automation a high production output with very high accuracy is achieved.

Produkt Subfeature 3 Icon:
Produkt Download 1 Titel: Metzner Product Catalogue
Produkt Download 1:

Fully Automated Production of Serological Pipettes

A global medical device company, which produces and sells, among other things, serological pipettes made of polystyrene, needed a replacement for one of its existing production lines. The company approached Metzner Maschinenbau GmbH with its requirements for the new production line and then received machinery individually tailored to its wishes. This now offers numerous advantages over the previous solution and convinces with a large product variety and short set-up times. It was particularly important to the customer that the material coming from the upstream extrusion line, which is characterised by great hardness, is treated extremely carefully due to its brittle nature. This is because as soon as the polystyrene shows even the smallest of cracks, the produced part is already scrap.

The extruded material is first scored with the aid of several rotary cutting heads, then broken and finally deposited in collecting containers. The cycle time for four parts is only 1.5 seconds. For the production of short lengths (up to 120 mm), the cycle time is extended to approximately three seconds.

Fully automated processing line

The special Metzner development is a fully automatic machinery consisting of a contact-free loop control, an automatic cutting machine and a crushing station with storage system. It can produce polystyrene pipettes with diameters from 4 to 25 mm and lengths from 100 to 700 mm. Our product video will give you an insight into the machining process.

 

Special features

High flexibility

With one machine, different pipette variants with different lengths and diameters can be produced.

Greater safety

The design of the machinery provides state-of-the-art safety by means of protection devices at all points where the operator could enter the machine and injure himself.

Optional blow-off

Any material residues resulting from scoring the polystyrene can be removed with a blow-off unit.

Simple changeover

The machinery can be changed over quickly and without using tools.

High production output

Thanks to the automation a high production output with very high accuracy is achieved.

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Metzner Product Catalogue

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Messerschmittstr. 30 in 89231 Neu-Ulm