Metzner Maschinenbau GmbH
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Produktbeschreibung:

A supplier of Bowden cable wires and preassembled wire ropes of high quality had a special requirement for a new machine: It should be able to cut and strip insulated steel strands as well as to cut to length non-insulated steel ropes without the individual wires jumping up or the end or beginning of the rope thickening during the cutting process. Metzner Maschinenbau has responded to this demand by developing an automatic program-controlled production line: For this purpose an AM 3500 was modified and extended to form a complete production line with a driven reel unwinder, a special cutting module, and a material stacker. The latter are mobile and can be attached to the AM 3500 as required. The production line can process material with diameters from 0.5 to 5 mm. 

Plastic-coated steel cable wires/strands are cut to length using a special shear cut module and then stripped with the cutting module of the AM3500 without the wires "jumping open".
Bare steel cable wires are transported by the modified AM 3500 directly to the special cutting machine, which is coupled between the AM 3500 and the material stacker and which cuts the material to length by a thermal process. Due to the special electric welding process used here, the individual wires do not twist up during cutting, and a smooth rope start and a smooth rope end without thickening are produced.

Long steel cable wires/strands are placed in a tray after processing, while short pieces of material fall down a chute into a collecting container.

With the high-performance solution developed by Metzner, the customer can process two different types of material in different processes. Further advantages of the machinery are high precision, high quality, an increase in productivity and lower personnel costs.

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Produkt Video Titel: Cutting to length and stripping of steel cable wires without cracking the wires
Produkt Video Beschreibung:

The combination of a high-performance series machine and individually adapted processing methods offers a customized solution for cutting and stripping steel cable wires/strands with diameters from 0.5 to 5 mm to meet specific customer requirements. Our product video will give you an insight into the machining process.

Produkt Feature 1 Titel: Two in one
Produkt Feature 1 Beschreibung:

One production line can handle two different types of materials in different processes. 

Produkt Feature 1 Icon:
Produkt Feature 1 Bild:
Produkt Feature 2 Titel: Cutting to length and stripping without twisting
Produkt Feature 2 Beschreibung:

The modified AM 3500 enables plastic-coated steel strands to be cut to length and stripped without twisting the individual wires.

Produkt Feature 2 Icon:
Produkt Feature 2 Bild :
produkt Subfeature 1 Titel: Cutting to length without untwisted, thickened rope start or end
Produkt Subfeature 1 Beschreibung:

With the help of the cutting machine, bare steel ropes can be welded through so that the individual wires do not bounce open during cutting, resulting in a smooth rope start or end without thickening

Produkt Subfeature 1 Icon:
Produkt Subfeature 2 Titel: Automatische, programmgesteuerte Produktion
Produkt Subfeature 2 Beschreibung:

Durch die Automatisierung der Arbeitsschritte wird eine höhere Qualität und Produktivität erreicht.

Produkt Subfeature 2 Icon:
Produkt Subfeature 3 Titel: Zugfreies Zuführen
Produkt Subfeature3 Beschreibung:

Der motorisierte Hochleistungsabwickler ermöglicht das automatische, zugfreie Zuführen der Stahlseile/-litzen zur modifizierten AM 3500.

Produkt Subfeature 3 Icon:
Produkt Download 1 Titel: Metzner Product Catalogue
Produkt Download 1:

Automatic Cutting to Length of Insulated/Non-insulated Steel Tubes Without Untwisting the Wires and Thickening the Tube Start/End

A supplier of Bowden cable wires and preassembled wire ropes of high quality had a special requirement for a new machine: It should be able to cut and strip insulated steel strands as well as to cut to length non-insulated steel ropes without the individual wires jumping up or the end or beginning of the rope thickening during the cutting process. Metzner Maschinenbau has responded to this demand by developing an automatic program-controlled production line: For this purpose an AM 3500 was modified and extended to form a complete production line with a driven reel unwinder, a special cutting module, and a material stacker. The latter are mobile and can be attached to the AM 3500 as required. The production line can process material with diameters from 0.5 to 5 mm. 

Plastic-coated steel cable wires/strands are cut to length using a special shear cut module and then stripped with the cutting module of the AM3500 without the wires "jumping open".
Bare steel cable wires are transported by the modified AM 3500 directly to the special cutting machine, which is coupled between the AM 3500 and the material stacker and which cuts the material to length by a thermal process. Due to the special electric welding process used here, the individual wires do not twist up during cutting, and a smooth rope start and a smooth rope end without thickening are produced.

Long steel cable wires/strands are placed in a tray after processing, while short pieces of material fall down a chute into a collecting container.

With the high-performance solution developed by Metzner, the customer can process two different types of material in different processes. Further advantages of the machinery are high precision, high quality, an increase in productivity and lower personnel costs.

Cutting to length and stripping of steel cable wires without cracking the wires

The combination of a high-performance series machine and individually adapted processing methods offers a customized solution for cutting and stripping steel cable wires/strands with diameters from 0.5 to 5 mm to meet specific customer requirements. Our product video will give you an insight into the machining process.

Special features

Two in one

One production line can handle two different types of materials in different processes. 

Cutting to length and stripping without twisting

The modified AM 3500 enables plastic-coated steel strands to be cut to length and stripped without twisting the individual wires.

Cutting to length without untwisted, thickened rope start or end

With the help of the cutting machine, bare steel ropes can be welded through so that the individual wires do not bounce open during cutting, resulting in a smooth rope start or end without thickening

Automatische, programmgesteuerte Produktion

Durch die Automatisierung der Arbeitsschritte wird eine höhere Qualität und Produktivität erreicht.

Zugfreies Zuführen

Der motorisierte Hochleistungsabwickler ermöglicht das automatische, zugfreie Zuführen der Stahlseile/-litzen zur modifizierten AM 3500.

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Metzner Product Catalogue

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