METZNER CCM 6: PROCESSING RIGID MATERIAL
Continuous cutting of rigid material from the extruder with travelling-head
CUSTOMIZATION
As with all Metzner machines, it is possible not only to customize the CCM models, but also to adapt them to your needs with standarized modules.
Gap detection
Thanks to the gap detection, the knife cuts exactly in the gap und thus produces a snagfree cut in the metal carrier. This improves the cut, and it spares the knife.
Profile clamping
Thanks to the profile clamping, the material is optimally fixed during the cut. Another advantage occurs when you use abrasive discs. In this case the cut’s surface is improved. Thus, the product is perfectly prepared for welding the sealing profiles without reworking.
Additional cutting tool
As standard, the Metzner CCM 6 travelling-head cutting machine is equipped with a place for an additional cutting tool. So, you can easily make it an allrounder that can also be used for materials without steel re-inforcement.
Cutting on the marks
A sensor detects marked areas and controls the cut to the mark. Of course, a required distance to the marker can be set.
Automatic scrap cut
A sensor detects marked and nonconforming material areas. The machine independently performs a waste cut. Thus, as part of the automatic quality control, material that does not meet the specification is not processed further .
Network
With this tool, CCM machines send production status information to an external control station. Combined with Profibus connectors, they can be completely remote controlled.
E-Service Modul
Thanks to this tool, each CCM has optionally its own IP address or access to the mobile network. This is how Metzner Service supports you effectively and cost-efficiently with fault diagnoses, spare parts advice or repair recommendations.
TECHNICAL DATA
| Performance data | Metzner CCM 6 |
| Material dimension (depending on the selected configuration) |
100 mm x 30 mm | 3.94″ x 1.18″ |
| Circular knife rotation speed | 1,000 to 6,000 or 4,000 to 10,000 |
| Circular knife penetration speed max. | 30 m/min. | 98’5″ |
| Size increments | 0.1 mm | 0.004″ |
| Feeding speed | 60 m/min. | 196’10″/min. |
| Max. cutting rate: circular knife cut (at cutting length 300 mm | 11.81″) |
65 cuts/min. |
| Max. cutting rate: die cut (at cutting length 300 mm | 11.81″) |
65 cuts/min. |
| Typically repeatable exactness (depending on material; tolerance +/- 0.5 mm | 0.02″ |
+/- 0.1% to +/-0.2% |
| Technical data | |
| Electrical connection | 3~400 v; 50/60 Hz; 16 A or transformator |
| Compressed air connection (only necessary with die cut) |
6 bar | 87 PSI |
| Dimensions (L x W x H) | 4,370 mm x 1,500 mm x 2,200 mm | 14’4″ x 4’11” x 7’3″ |
| Weight | 1,500 kg | 3,307 lbs |
| Eqipment | |
| Control | SPS with color touch screen 5.7″ |
| Gap detection | option |
| Additional cutting tool |  |
| Cutting based on marking | |
| Automatic scrap cut | option |
| E-service module | option |
| Minimum quantity lubrication | option |
The servo linear drive enables an optimally adjusted feed speed and speed of the knife at the same time. This means, for example, that the material can be fed in or the knife can exit at a lower feed rate. This significantly reduces burr formation. In addition, we have developed the Metzner CCM 6 so that you can set the blade speed individually either from 2,000 rpm to 6,000 rpm or from 4,000 rpm to 12,000 rpm.
Yet the Metzner CCM 6 offers you even more advantages:
- Automatic synchronization with line speed
- Preparation for an optional punching tool for materials without steel reinforcement as a standard
- Designed for dry cutting with extraction
COMPATIBLE WITH:
every Metzner dereeler useable for tubes and specific materials
